Black Foil Stand-Up Pouch Packaging


As the name suggests, a stand-up pouch is a pouch that stays in a standing position by itself. The first stand-up foil pouch was designed and patented back in 1968.

The expiry of the patent brought about the revolution of stand-up pouches.

Over the years, the designing and construction of stand-up pouch packaging for products have come leaps and bounds, with innovations such as windows for convenient viewing, tear notches that allow for easy opening, and the trendy re-closable zippers.

Currently, black stand-up pouches are the go-to packaging supplies for numerous brands. These airtight pouches are being used for packaging products such as tea, coffee, candy, beauty products, and more.

But how are these pouches made? Let’s explore.

Black Foil Packaging Production

There are multiple layers in a stand-up foil pouch, made up of barrier materials and laminated together to form a sheet.

The pouch construction and the barrier materials decide the shelf-life and durability of the package supply. These materials will also decide the possible risk of leaks, punctures, or tears.

Hence, to prevent future problems, it is advisable to select a high-quality stand-up pouch.

Typically, two or three layers are involved in designing a stand-up foil pouch – outer, middle, and inner layers.

Every layer protects against environmental factors like oxygen, UV light, moisture, and odors.

Outer Layer

The outer layer is usually designed using black kraft papers.

This layer is responsible for conveying the brand message and attracting customers towards your product.

Black kraft paper pouches emit a natural, earth-friendly, and an alluring appearance, along with a natural feel and texture.

However, apart from possessing an attractive appearance, kraft papers have other advantages: durability, strength, and resistance to tears and punctures.

Moreover, the natural, porous texture eases hand-stamping and labeling.

Middle Layer

Several film materials can be used to design the middle layer. The most common ones are aluminum foil, polyethylene terephthalate, and a metal film.

A layer barrier made using aluminum foil can keep the product in the packaging supply, fresh for nearly two years, compared to thirteen months for a metalized film.

Additionally, aluminum foil offers greater protection and has a far greater end appearance.

Metalized film, on the other hand, is generally used in packaging supplies of low quality. Even though these films do provide some protection, it is not as long-term or as reliable as that of an aluminum foil.

Besides, the ‘metal’ appearance is not particularly attractive and will serve little to draw customers towards the packaging product.

Inner Layer

This layer is particularly vital, primarily when the stand-up pouches are being used for packaging food. Your product interacts directly with the pouch’s inner lining.

Low-density polyethylene is most commonly used for designing the inner layer since it does not harm the food when the material comes into direct contact with it.

Also, the inner layer is what makes these pouches heat-sealable. Heat sealing shows that the product has not been tampered with in any way, thereby assuring the customer.

Gusseted Bottom

The expandable gusset allows the pouch to stay upright on its own.

Gussets should be u-shaped and sturdy so that the foil pouch can remain upright without collapsing.


Stand-up foil pouches are currently ruling the packaging universe.

Renowned brands have switched from rigid, conventional packaging supplies – such as boxes, tins, and jars - to these flexible pouches.

Organizations have realized that stand-up pouches can be stored flat and, therefore, save retail space.

Moreover, their minimal weight means that companies can save tons of money in freight and shipping expenses. If you want all these benefits for your business – turn to black foil stand up pouch packaging.

"I liked them because they are strong, do the job, and what I need for my company and they arrived on time."

For More Information

Email the team at PakCo at Or speak to us by calling: (03) 9751 7977.

Find out more about our pouch packaging services through our other articles below:

  • Pouch Packaging Australia
  • Foil Pouch Packaging
  • Recyclable Stand Up pouches
  • Biodegradable Stand Up Pouches
  • Stand Up Pouch Packaging
  • Stand Up pouch printing
  • 3 Side Seal Flat Pouch
  • Food Grade Pouch Packaging
  • Spout Pouch Packaging Melbourne
  • Custom Printed Flat Pouches
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